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OMAX World

Gears machined from 1" (2.5 cm) thick tempered annealed composite safety glass



Typical Users

An increasing number of Original Equipment Manufacturers are using OMAX JetMachining systems to produce components for their own manufactured products. Many of these manufacturers feel that the speed and flexibility of the OMAX system provides them with a competitive advantage in their industries. The following list provides a general summary of representative uses of the OMAX system by OEMs.

Aerospace Gasket Musical Instruments
Architectural Products Glass Plastics Manufacturing
Automotive High Production Manufacturing Recreational Equipment
Electrical Equipment Industrial Processing Equipment Semiconductor
Elevator Manufacturer Machine Tool Specialty
Film Industry Medical Woodstove Manufacturing
Food Processing Equipment Model and R & D Shops Other typical users

Aerospace

  • Custom control panels and structural components for special purpose aircraft such as crop-dusters and float planes
  • Rough trimming of turbine blades on jet engines
  • Aluminum skin, struts, seats, shim stock, brake components, titanium & exotic metals used in manufacturing landing gear

Users: Aerospace, Tool & Die, Job Shop


Architectural Products

  • Components for architectural trim and window systems
  • Custom designs in vinyl, stone and marble flooring and wall coverings
  • Sign letters in marble, glass, steel, aluminum, brass, plastics. etc.

Examples: Architecture, Signs, Job Shop


Automotive

  • Flanges for custom exhaust systems
  • Specialty metal gaskets for antique automobiles
  • Specialty clutch components for racing cars
  • Specialty brake disks and components for racing cars
  • Custom skid plates for off-road motorcycles
  • Intricate decorative brackets and fittings for custom cars and motorcycles
  • Copper head gaskets for racing engines
  • Short run production for the model shops
  • JIT inventory control for piece parts on High Performance Radiators
  • Custom motorcycle bodies

Examples: Automotive, Marine, Job Shop

Electrical Equipment

  • Custom and short run electrical enclosures and control panels
  • Custom designed elevator control panels
  • Components for portable generators

Examples: Electronics, Solar, Machine Shop, Job Shop

Elevator Manufacturer

  • Manufacture elevators for high end homes, and smaller commercial applications such as nursing homes
  • Manufacture architectural components and metal fittings for elevators

Example: Elevator Manufacturer

Film Industry

  • Cutting rigging components and props for movies
  • Some of the stylized weapons used in the film Men in Black were made with the OMAX
  • Equipment for camera travels (i.e., rails, motion systems for cameras)

Examples: Film Industry, Fabrication, Job Shop

Food Processing Equipment

  • Components (primarily from stainless steel and plastic) for food processing lines
  • Guards, enclosures, food handling and packaging equipment
  • Custom food processing equipment
  • Orange juice manufacturing equipment
  • Specialty liquid filling equipment

Examples: Food Services, Chemical, Electronics, Packaging Plants, Tool & Die, Machine Shops, Job Shop

Gasket

  • Copper head gaskets for racing engines
  • Metal and rubber gaskets for various industries.

Examples: Machine Gaskets, Marine Industry, Job Shop

Glass

  • Special shaped window panels for cabinets and doors
  • Lens blanks (up to 2" thick) from glass and quartz
  • Glass components used in the electronic and medical industry
  • Optical laser parts for various high tech industries
  • Custom glass panels for the space shuttle
  • Replacement glass for antique autos
  • Art deco mirror designs

Examples: Electronics, Carpentry, Glass, Aerospace, Lighting, Art, Job Shop

High Production Manufacturing

  • Manufacture cross bow limbs
  • Punch die buttons
  • Small aerospace specialty parts and lenses (sights for rifles)

Examples: Sporting Good Manufacturers, Art, Job Shop

Industrial Processing Equipment

  • Centrifuges
  • Vapor Deposition Process (VDP) Targets
  • Profile knife blades for woodworking
  • Profile knives for recycling composite roof tiles
  • Profile knives for wood molding

Examples: Fabrication, Woodworking, Aerospace, Communications, Medical, Job Shop

Machine Tool

  • Manufacture punch die buttons and strippers

Examples: Tool & Die

Medical

  • Blanking out surgical instruments from special steel alloys
  • Cutting artificial limb components from carbon fiber composites
  • Manufacturing carbon braces and orthopedic appliances
  • Making prototype medical devices for test and evaluation
  • Model shop prototyping
  • Water only applications: cutting thin plastic used as dividers in cases that hold medical instruments before, during and after sterilization

Medical instruments created from blanks cut on an OMAX

Examples: Medical, Job Shop

Model and R & D Shops

  • Making architectural models to producing test fixtures and prototype components for automobiles and R&D labs
  • Short-run production

Examples: Education Facilities, Prototype Development, Automotive

Musical Instruments

  • Blank out valve components for instruments such as saxophones and clarinets
  • Intricate designs from material such as mother of pearl for custom guitar inlays

Examples: Musical Instrument Manufacturing

Plastics Manufacturing

  • Polyurethane products for a variety of industries

Examples: Machining Plastics, Construction, Flooring, Food Service, Machine Shop

Recreational Equipment

  • Cutting composite cross bow limbs for cross bows and archery bows
  • Custom triggers for firearms and rifles
  • Motorcycle and ATV skid plates

Examples: Arms Mfg, Automotive, Job Shop

Semiconductor

  • Quartz cutting equipment
  • Stainless steel parts for semi-conductor manufacturing

Examples: Electronics, Computer, Semiconductor

Specialty

  • Laminated lenses for adjusting color on HDTV systems

Examples: Optics, Medical, Comminication

Woodstove Manufacturing

  • Used in lieu of plasma for their product line requiring a better quality edge surface and on short-run production of occasional one-off unit.



Other typical users

Some other typical users of abrasivejet technology:

Job shops
Job shops produce a wide variety of short-run parts. OMAX's ability to create tool paths quickly and easily let job shops effectively compete even on small runs of parts. AbrasiveJet machining complements CNC milling machines and flame cutters.
 
Wire EDM shops
The OMAX JetMachining Center works well in wire EDM shops. The OMAX is faster than wire EDM (up to 10 times faster). It can also cut both conductive and non-conductive material. In addition, there is no heat-affected zone. 
 
Laser shops
Laser shops can capitalize on abrasivejet's ability to cut thicker materials than lasers can deal with. In addition, abrasivejets can cut reflective materials.
 
Aerospace shops
Machine shops that work with the aerospace industry use abrasivejets to work with materials that are affected by heat, such as titanium and aluminum. Aluminum is particularly easy to machine with abrasivejets because it is soft and easily (and quickly) cut.
 
Tooling shops
Because the OMAX JetMachining Center can work with hardened tool steel, it is frequently the tool of choice in tooling shops.
 
Prototype and R&D shops
The OMAX software supports standard DXF images, which makes it easy to import files from other CAD programs (such as AutoCAD). This allows for rapid creation of a toolpath, which leads to quick part creation. It's also easy to make changes to the part and create a new toolpath.
 
Maintenance and repair shops
The OMAX is ideal for creating replacement parts quickly. When a part is needed in a hurry, repair shops use the OMAX to make one out of any of wide variety of materials.
 
Manufacturers
Manufacturers use the OMAX to control Just-In-Time inventory requirements.
 
Metal fabricators
Metal fabricators appreciate the clean edge plate work offered by the OMAX.
 
Architectural fabricators
Whether it's a large sign for a restaurant, decorative tiles, or intricate design work, the OMAX can create it in a wide variety of materials.

Example of inlay work created by an OMAX
Jet System
ul. Niska 2
82-300 Elblag
tel. +48 55 236 18 82
fax: +48 55 236 18 84
Poland
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